Equipment Downtime Cost Calculator
Calculate manufacturing downtime costs, production losses, and unplanned equipment failure expenses. Free tool for factory managers and maintenance professionals.
Calculate Your Costs
Your Results
Enter your equipment details to see cost calculations and visualizations.
Manufacturing Downtime Cost Statistics
Frequently Asked Questions
How to calculate equipment downtime costs?
Manufacturing downtime cost = (Hourly production value × Downtime hours × Equipment units) × Industry multiplier. Include labor, lost revenue, and recovery costs.
What causes unplanned equipment downtime?
Machine failures (42%), operator issues (16%), setup/changeover (15%), and lack of materials (12%) are the top causes of factory downtime.
How much does machine downtime cost per hour?
Automotive: $2.3M/hour, Oil & Gas: $1.8M/hour, Food Processing: $400K/hour, General Manufacturing: $150K/hour average.
How to reduce factory downtime costs?
Implement preventive maintenance (75% reduction), real-time monitoring, spare parts optimization, and maintenance scheduling to minimize unplanned downtime.
Start Preventing These Costs Today
Use TinkerTrak to implement preventive maintenance and reduce your downtime costs by up to 75%.
Start Free Trial - Track 10 Equipment Free